1. 连接气源:
1. Connect the air source:
接通电源,调节减压阀至0.4 ~ 0.6MPa,检查系统有无漏气。然后试运行以下动作:(1)泵举升(2)a泵充气(3)B泵举升(4)B泵充注。注:升降油缸升降时,若两个油缸不同步,请降至原点重新操作。
Connect the power supply, adjust the pressure reducing valve to 0.4~0.6MPa, and check if there is any air leakage in the system. Then try the following actions: (1) Pump lift (2) Pump a inflate (3) Pump B lift (4) Pump B charge. Note: If the two oil cylinders are not synchronized during the lifting and lowering of the oil cylinder, please lower it to the origin and operate again.
2. 将部件a、B的胶筒放到位,并与橡胶泵a、B的轴线对齐。
2. Place the rubber cylinders of components A and B in position and align them with the axis of rubber pumps A and B.
以A组分为例
Taking component A as an example
1)操作手动转阀将a泵举升到较高的气动双组份点胶机,观察举升过程中管路拉伸是否过紧。
1) Operate the manual rotary valve to lift pump A to a higher pneumatic two-component dispensing machine, and observe whether the pipeline tension is too tight during the lifting process.
2)将胶桶置于a泵压板下,打开双组份胶桶附件,将胶袋从桶内翻出,取出胶面塑料片。
2) Place the rubber bucket under the pressure plate of pump A, open the two-component rubber bucket attachment, flip the rubber bag out of the bucket, and take out the plastic sheet on the rubber surface.
3)使泵的压板缓慢下降。压力板进入筒体时,应与筒体开口对准。打开压板的排气口,直至压板与橡胶表面接触。当压板内气体完全排出,排气口有少量胶水溢出时,排气阀可关闭(升降开关仍处于下压状态)
3) Slowly lower the pressure plate of the pump. When the pressure plate enters the cylinder, it should be aligned with the opening of the cylinder. Open the exhaust port of the pressure plate until it comes into contact with the rubber surface. When the gas inside the pressure plate is completely discharged and a small amount of glue overflows from the exhaust port, the exhaust valve can be closed (the lifting switch is still in the downward pressure state)
4)开机试胶:打开主泵气源开关,按胶枪开关,直至泵a内空气完全排出,胶口不断排出。
4) Start up glue test: Turn on the main pump air source switch, press the glue gun switch, until the air in pump a is completely discharged, and the glue port continues to discharge.
用同样的方法操作泵B。
Operate pump B using the same method.
4. 上胶操作:
4. Gluing operation:
1)松开比例杆上比例泵的锁紧螺杆,将比例泵的内外调节到所需比例。只有当胶水a和胶水B的比例达到正常值时,才能进行以下操作。
1) Loosen the locking screw of the proportional pump on the proportional rod and adjust the inside and outside of the proportional pump to the desired ratio. The following operations can only be carried out when the ratio of glue a to glue B reaches the normal value.
2) a和B泵设置选择旋钮,使喷胶枪的退出与中间缝的两块玻璃,打开开关喷胶枪,把胶枪顺利在适当的速度填充的双组分胶玻璃罐。涂胶结束时关闭胶枪。
2) Set the selection knobs for pumps A and B to allow the exit of the glue gun and the two pieces of glass in the middle seam. Turn on the switch of the glue gun and smoothly fill the two-component glue glass jar with the glue gun at an appropriate speed. Turn off the glue gun at the end of gluing.
5. 更换胶筒:
5. Replace the rubber cylinder:
1)当桶内胶水用完时,应立即关闭a、B开关,停止轻敲。
1) When the glue in the bucket is used up, immediately turn off the A and B switches and stop tapping lightly.
2)打开a(或b)橡胶泵的充气开关,将a(或b)橡胶泵的升降机构选为上升位置,按下旋钮,使压力板缓慢升降。此时要注意的是胶筒尽量不要离开底盘,待压板与胶筒完全分离后,关闭a(或b)胶泵的充气开关。3)取出空桶,将新的胶桶放在工作位置,重复第3、4、4项的操作。
2) Turn on the inflation switch of the a (or b) rubber pump, select the lifting mechanism of the a (or b) rubber pump as the rising position, press the knob to slowly raise and lower the pressure plate. At this point, it should be noted that the rubber cylinder should not leave the chassis as much as possible. After the pressure plate is completely separated from the rubber cylinder, turn off the inflation switch of the a (or b) rubber pump. 3) Take out the empty bucket, place the new rubber bucket in the working position, and repeat the operations of items 3, 4, and 4.
1. 胶枪:由于双组份胶水是由两种胶水混合而成,其凝固速度与环境温度及a、B胶水的配比有关,混合后的胶水在20分钟内反应固化。因此,设备在正常上胶时,如果20分钟内未使用,就要把混好的胶洗掉,以免堵塞混胶机和胶枪。具体操作:关闭B泵,打开B回胶开关,再打开胶枪,直到胶条变白为止。
1. Glue gun: As two-component glue is a mixture of two types of glue, its solidification rate is related to the ambient temperature and the ratio of A and B glue. The mixed glue will react and solidify within 20 minutes. Therefore, when the equipment is glued normally, if it is not used within 20 minutes, the mixed glue should be washed off to avoid blocking the glue mixer and glue gun. Specific operation: Turn off pump B, turn on the B glue return switch, and then turn on the glue gun until the glue strip turns white.
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